Automotive
Automotive control BOM
4k-line AVL with PPAP pack, LTB hedging, and AS6081 L2 screening.
PPAPLTBAS6081
CONTROLLED SUPPLY CHAIN
Components & BOM Management — AVL, Lifecycle, Anti-Counterfeit
One supply-chain team audits BOMs within 24 hours, governs AVL and alternates, monitors lifecycle/PCN risk, executes AS6081 anti-counterfeit screening, and plans VMI/buffer stock. Every lot stays serialized in MES so engineering, purchasing, and QA share the same data.
- <24 h BOM validation (10k lines)
- >95% AVL coverage with alternates
- AS6081 L1–3 anti-counterfeit flow
- VMI, buffer, consigned kits with MES traceability
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Supply chain built for resilient ramps
Governed AVL, lifecycle alerts, and serialization prevent shortages and counter-measures from derailing builds.
<24 h
BOM feedback
Structure, alternates, compliance, and risk notes.
>95%
AVL coverage
Qualified sources with quarterly refresh and audit trail.
L1–L3
Anti-counterfeit
Visual, X-ray, XRF, decap, electrical + serialization.
COVERAGE
Coverage from BOM intake to packed kits
One accountable materials team owns BOM validation, alternates, sourcing, compliance, and logistics routines that feed production travelers.
BOM audit & structuring
Syntax and parametric checks, alternates, RoHS/REACH review, and AVL cross-matching in 24 hours.
AVL & lifecycle governance
Lifecycle scoring, PCN/EOL monitoring, LTB actions, and alternates matrix with engineering approvals.
Anti-counterfeit & incoming QC
AS6081 L1–3 flow with visual, X-ray, XRF, decap, electrical test, humidity control, and serialization.
Inventory & logistics
VMI/buffer programs, consignment, bonded inventory, ASN/EDI, and global fulfillment tied to MES lot IDs.
PLAYBOOK
Controlled materials workflow
Standard gates protect availability, authenticity, and compliance before kits hit the line.
1
Intake & audit
Submit BOM/AVL; receive alternates, lifecycle, and compliance actions inside 24 hours.
2
Govern & source
Approve alternates, lock AVL, hedge risks, and place buys through qualified suppliers.
3
Screen & serialize
AS6081 screening, MSD handling, photos, and serialization logged in MES.
4
Kit & stage
Kitting with humidity control, labels, and traceability back to lot/date code.
5
Ship & report
ASN/EDI, PPV dashboards, and compliance packs accompany every shipment.
PROGRAMS
Representative sourcing programs
Examples of governed BOMs with lifecycle and anti-counterfeit controls applied.
Automotive
Medical
Industrial
Consumer
CAPABILITIES
Supply chain capabilities
Governance, screening, and logistics tools that keep builds supplied and audit-ready.
Governance
BOM validation<24 h / 10k lines
AVL coverage>95% with alternates
LifecycleWeekly PCN/EOL alerts
ComplianceRoHS/REACH/UL packs
Screening
Anti-counterfeitAS6081 L1–3
AnalyticalX-ray, XRF, decap
MSDJ-STD-033 handling
SamplingAQL 0.65–1.0
Logistics
ProgramsVMI, buffer, consignment
TraceabilityLot/date code in MES
ShippingASN/EDI, global hubs
InventoryBonded/pegged to forecast
Controlled kitting
Humidity-controlled kitting with barcode traceability and photos logged to MES.
QUALITY
Quality controls for materials
Screening, compliance, and traceability routines keep assemblies safe from counterfeit or EOL risk.
AS6081 discipline
Visual, X-ray, XRF, decap, electrical tests with retention samples.
Lifecycle vigilance
Automated PCN/EOL alerts, LTB planning, and redesign advisories.
Compliance packs
RoHS/REACH/UL CoCs, conflict mineral reporting, and documentation rooms.
Industries & use cases
Automotive
PPAP-ready packs, controlled alternates, and AS6081 screening with genealogy.
Medical
ISO 13485 documentation, humidity control, UDI-ready serialization, and secure handling.
Industrial & energy
Hi-pot rated BOMs, coated/robust parts, and VMI buffers for long lifecycles.
Compute & IoT
High-mix AVL with regional sourcing, RF parts governance, and retail-ready kitting.
Components & BOM management — governed sourcing
Upload your BOM to receive a structured review, alternates, and a sourcing/screening plan with timelines.
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