Automotive
Automotive control unit
35k units/month with PPAP, burn-in/ESS, and 99.1% FPY.
Level 3 PPAPBurn-inTraceability
HIGH-VOLUME PROGRAMS
Mass Production PCBA — Stable, Traceable Volume Builds
Scale 30k–100k+ unit programs with one team that owns ramp validation, SPC-controlled SMT/THT, ICT/FCT coverage, and global logistics under a single MES traveler.
- 7 SMT lines with mirrored tooling and crews
- Run-at-rate ≥1k units/hr with <30 min changeover
- SPC dashboards keep CpK ≥1.33
- ICT/FCT, burn-in, MES genealogy, and global drop-ship
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Engineered for sustained ramps
Mirror lots, SPC, and MES exports keep MP builds inside cost, yield, and delivery guardrails.
7
SMT lines
High-speed + flexible placers backed by redundant crews.
30k–100k+
Units per program
Pilot, ramp, and MP lots share the same traveler and tooling.
98–99%
FPY window
ICT/FCT, AXI, ESS, and repair loops keep DPPM <500.
RAMP TO MP
Coverage from BOM intake to finished goods
One accountable MP team owns component governance, SMT/THT execution, quality reporting, and outbound logistics.
BOM & AVL Governance
Lifecycle scoring, alternates, PPV dashboards, and compliance packs before PO release.
Process Control
SPC on print/place/reflow, inline SPI/AOI/AXI, and layered audits tied to MES travelers.
Test & Reliability
ICT/FCT, boundary-scan, programming, burn-in/ESS, hi-pot, and cleanliness checks feed FPY dashboards.
Packaging & Logistics
Box-build, serialization, ISTA packaging, bonded inventory, and ASN/EDI drop-ship.
PLAYBOOK
Mass production readiness workflow
Every program enters with documented readiness gates so MP lots mirror pilot data and tooling.
1
BOM / AVL Intake
Share MP BOM, Gerber/ODB++, XY, PPAP/FAI data, and forecasts.
2
Run-at-Rate Validation
PVT lots, tooling prove-out, CpK/G R&R, and UPH verification.
3
Volume Execution
Multi-line SMT/THT with SMED changeovers and Kanban replenishment.
4
Test & Reliability
ICT/FCT, boundary-scan, programming, burn-in/ESS, hi-pot, cleanliness.
5
Logistics & Reporting
Packaging, serialization, ASN/EDI, and executive scorecards.
PORTFOLIO
Representative mass production programs
Examples of volume assemblies we run every quarter with stabilized ramps and compliance-ready documentation.
Automotive
Industrial
RF / Connectivity
Medical
CAPABILITIES
Technical capabilities & equipment
High-volume SMT/THT, selective solder, conformal coat, and comprehensive test labs keep MP programs ready for audits.
SMT
Lines7 high-speed
Placement30–50M pads/day
Component window01005 – 54 mm
Accuracy±25 µm
THT / Box-build
Selective solder4 cells
Conformal coat2 lines
Box-buildDedicated cells
Run-at-rate≥1k UPH
Test & Reliability
ICT/FCT≥85% nets
AOI/AXI100% 3D / sample 3D
Burn-in/ESS8–24 h
Cleanliness<1.5 µg/cm²
Factory environment
Zoned SMT/THT, test, and packaging areas with ESD controls, nitrogen storage, and MSD handling tied to MES travelers.
QUALITY
Quality assurance & compliance
Process discipline, documentation rooms, and serialization keep MP programs ready for automotive, medical, and industrial audits.
ISO 9001:2015ISO 13485IATF 16949IPC-A-610 Class 2/3RoHS compliant
Incoming inspection
PCBs and components verified against AVL and MSD handling requirements before release.
Inline SPC
Paste, placement, reflow, AOI, ICT, and logistics metrics flow into live dashboards.
Traceability
MES genealogy exports cover serialization, ICT/FCT, burn-in, torque, packaging, and shipping stats.
Industry applications
Mass production assemblies for factory floors, vehicles, clinics, and connected devices.
Industrial automation
Control modules, sensor hubs, power boards, and PLC backplanes.
Automotive & EV
ECUs, inverters, chargers, lighting, ADAS, and telematics.
Medical & health
Diagnostics, imaging, and patient monitoring electronics.
Consumer & IoT
Gateways, wearables, and smart-home hubs.
Get your mass production PCBA quote
Share MP documentation, forecasts, and target ramps. We respond with DFM feedback, coverage plans, and a capacity roadmap.
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