Stencil Lab
Stencil & paste control
Laser stencils, step-down, coating, cleaning, and storage routines tied to SMT line release.
- 24 h CAD -> laser
- DOE with aperture swaps
- Paste lot + wipe log
29" & VG
Formats
80-200 um
Thickness
ENABLEMENT
Support Services - Stencil, Programming, Coating, Harness
Mirror-site data shows that programs stay predictable when one crew owns every supporting service: stencil and paste control, AVL-backed materials, IC programming, surface protection, rework, flux governance, and cable/harness builds. We package all of it with the same traveler as SMT/box build so coverage and documents stay synchronized.
- 24 h stencil release & print DOE
- AVL + consigned kits validated before build
- IC programming + serialization inline
- Conformal coating, selective solder, harness
Get an Instant Quote
Enablement that removes last-minute risk
Dedicated crews own stencil-to-packaging routines so PCBA, test, and logistics never wait for missing support steps.
COVERAGE
Every support touchpoint under one traveler
Stencil, sourcing, programming, protective coatings, rework, flux governance, and electro-mechanical harness builds share planning data with SMT/box build.
Stencil & print lab
24 h release, DOE, paste control, storage, and wipe audit tied to SMT travelers.
Component governance
AVL-backed kitting, MSD handling, anti-counterfeit inspection, and consigned intake.
Programming & protection
IC programming (SW/HW load), plasma clean, conformal coat, potting, and bake routines.
Mechanical build
Selective solder, BGA reball/repair, cables, harnesses, and pack-out ready for box build.
PLAYBOOK
Support workflow
Standard gates keep each service audit-ready before SMT or box build.
1
Plan & quote
Intake stencil data, AVL, firmware, coating notes, harness drawings, and logistics requirements.
2
Stage & qualify
Laser stencils, prep fixtures, bake MSD kits, stage flux/paste lots, and validate harness tooling.
3
Execute service
Programming, selective solder, BGA reball, coating, cleaning, harness/cable builds per traveler instructions.
4
Inspect & log
AOI/X-ray, cleanliness, drip charts, torque/continuity logs, photos, and serialization tied to MES.
5
Handoff
Release kits or sub-assemblies to SMT/box build, ship to customer, or store with bonded inventory.
MODULES
Support services catalog
Pick the combinations you need or let us pre-package them for turnkey PCBA/box build programs.
Each module plugs into MES so travelers, documents, and proof points stay aligned.
Materials
Components sourcing & kitting
AVL review, alternates, MSD conditioning, anti-counterfeit screening, and consigned intake before SMT.
- AVL/lifecycle dashboard
- AS6081 inspection
- MSD bake + humidity cards
<24 h
BOM feedback
>95%
AVL
Firmware
IC programming & serialization
Load firmware via SWD/JTAG/USB, log revisions, serialize MAC/keys, and provide golden-unit compare.
- Dedicated fixtures
- Inline verification
- Revision + date code in MES
SWD/JTAG/USB
Interfaces
120 u/hr
Throughput
Protection
Plasma & conformal coating
Surface prep, masking, spray/dip/robot coat, UV bake, and ionic/ROSE proof for Class 3 builds.
- Plasma + mask lab
- UV/IR ovens
- ROSE <=1.5 ug/cm^2
Acrylic/urethane/silicone
Chemistry
25-75 um
Thk
Through-Hole
Selective solder & potting
Lead-free selective solder with nitrogen, drip charts, Ti pallets, plus epoxy/potting and cure logs.
- N2 wave, Ti pallets
- AOI/X-ray checks
- Potting cure trace
Dia 3-12 mm
Nozzle
+/-10%
Drip limit
Rework
BGA reball & repair
Micro BGA reball, pad repair, CSAM/X-ray validation, and documented reflow profiles for audits.
- 0.3 mm pitch
- Vacuum pick
- CSAM/X-ray proof
Class 3
Lots
Profiles + images
Data
Chemistry
No-clean flux governance
Flux selection, solids %, preheat, and audit trail plus fallback wash/plasma when customers require data.
- Flux library with MSDS
- SPC on solderability
- Back-up clean recipe
2-11%
Solids
<=1.5 ug/cm^2
ROSE
Systems
Cable assembly
Cut/strip/crimp coax, power, and signal cables with continuity/hipot data, labeling, and kitting.
- AWG 10-30
- VNA/hipot logs
- Label + heat shrink
100%
Continuity
<=5 m
Length
Integration
Wire harness build
Harness boards, lacing, bundling, labeling, and torque/continuity data ready for box build or shipment.
- Cut/strip/crimp automation
- Barcodes + photos
- Torque + continuity log
AWG 8-28
Gauge
75+ active
Kits
PROGRAMS
Representative support bundles
How different industries package support services around SMT and box build.
Automotive
Medical
Telecom
Industrial
CAPABILITIES
Support capability matrix
Specs that wrap around assembly so every lot ships ready for integration.
Stencil & print
FormatsVectorGuard, framed 29"
Step profileUp to 200 um
Paste controlLog viscosity/temp, QR traceability
DOEA/B print, aperture swap within 24 h
Programming & protection
InterfacesSWD, JTAG, USB, custom pogo
DataSerialization + firmware revision logged
CoatingAcrylic, urethane, silicon, parylene hand-off
CleaningPlasma, DI wash, ionic test
Mechanical
Selective solderLead-free, Ti pallets, nitrogen
BGA reball0.3 mm pitch, X-ray/CSAM
Cables/harnessAWG 28-8, UL/CSA, continuity
PackagingVacuum, desiccant, custom foam
Closed-loop enablement
Every service runs on documented travelers with SPC, cleanliness, torque, or continuity data ready for audits.
QUALITY
Quality hooks for every service
Stencil DOE, MSD logs, flash code verification, drip charts, ionic cleanliness, CSAM/X-ray, and continuity/torque data stay inside MES with photos for audits.
Documentation
Travelers include DOE, program logs, cure recipes, and cleanliness results.
Inspection
AOI/X-ray/CSAM on rework, ionic & UV inspection on coating, 100% continuity on cables/harness.
Traceability
Flux lots, firmware revisions, harness serials, and torque/continuity data link to packing lists.
Industries & use cases
Automotive & EV
Step stencils, selective solder, conformal, PPAP logs, torque data.
Medical
MSD control, firmware security, cleanliness proof, sterilizable harness.
Telecom / RF
RF cable tuning, flux control, BGA reball with CSAM proof.
Industrial & energy
Potting, heavy harness, hi-pot, and coated assemblies ready for harsh installs.
Bundle support services with your PCBA build
Send BOM/AVL, firmware, coating maps, harness drawings, or rework scope. We respond with plan, cost, and readiness checkpoints.
Frequently Asked Questions
Everything you need to know about HDI PCB technology